MOULD MAKING

FROM DELICATE DETAILS TO COMPLEX STRUCTURES – WE GIVE PERFECT SHAPE TO YOUR IDEAS.

We produce tools for you for prototypes, pilot series and series production, as well as multi-component tools, blowing tools and gas assisted injection moulding tools. In our state-of-the-art and fully equipped mould making facility, we meet your needs for quick pre-series tools, classic aluminium prototype moulds and hardened formed steel inserts for plastic injection moulding.

Maximum data protection

Your data is in safe hands with us

33 years of experience

Resilient prototypes for your projects

Diversity

Unification of rapid prototyping and model making

For every industry

From automotive to dentistry

Well advised

Reach your goal quickly with our experts

Maximum data protection

Your data is in safe hands with us

33 years of experience

Resilient prototypes for your projects

Diversity

Unification of rapid prototyping and model making

For every industry

From automotive to dentistry

Well advised

Reach your goal quickly with our experts

Our mould making services

PERFECTION IN EVERY CONTOUR

Every employee who works to produce our wide variety of tools is a professional – offering the very highest quality and expertise, from consulting to implementation.

TECHNICAL CONSULTING

Our expertise for your success.

We are always here to advise and support you with our expertise and specialist knowledge in mould making, materials, design and production processes. Choosing the right material is just as important as complying with specified standards and optimising the production processes in order to ensure cost-effective and sustainable production and the quality of your products.

Photo: Landesmesse Stuttgart GmbH

PROTOTYPE TOOLS

Your design in perfect shape.

Prototypes lay the foundations for success in series production. We provide quick and straightforward production of your prototype tools with guaranteed quantities of up to 1000 in aluminium or steel.

We use separate sections to manually remove undercuts and difficult component geometries from moulds. Our master mould concept reduces the purchase costs for tools and therefore also reduces costs for our customers.

Aluminium prototype tool – quickly and reliably driving innovative developments.

SMALL-SERIES TOOLS

Limited quantities – limitless possibilities.

We can produce pre-series injection moulding tools in next to no time to meet your requirements for initial samples or small series made of various original materials.  We can organise and supply plastic materials.

The range extends from simple aluminium tools with manual unloading to fully automatic steel/aluminium tools with hot runner technology.

Steel tool in our injection moulding technology centre.

BLOW MOULDING TOOLS

Air and form – blow moulding tools that bring your ideas to life.

Our company specialises in the manufacture of aluminium blow moulding tools. We can produce tools for our customers up to a size of 3 m x 2.5 m and a weight of 20 tonnes.

Our range of services includes prototypes and series-produced blow moulding tools for engineering plastic parts.

Dual suction blow moulding tool for corrugated tubing.

INJECTION MOULDING TECHNOLOGY CENTRE

Fusing together innovation and experience.

Our state-of-the-art injection moulding technology centre enables us to produce injection moulding parts weighing between 1 g and approx. 4 kg. The range of materials extends from simple polypropylene to engineering plastics such as PPS. We achieve locking forces of 900 KN to 20,000 KN with our varied machinery.

This is also where we make your prototype tools that need to be precise, quick and cost-effective, as well as small-series and series-produced tools.

Injection moulding technology centre – machinery.

FINISHING

The perfect finish for your products.

Our assembly departments complete the finishing work on prototype, pre-series and small-series parts, treat the surfaces, adjust them with various additional parts and finally assemble them into functioning modules.

We offer a broad range of different finishing and marking methods to give the components high-quality surface finishes as requested by our customers.

Handle with real wood trim and back injection moulding, arm rest with foaming and lamination.

Our case studies

MODELLTECHNIK IN ACTION

Automotive

A body with class: We produced the master model for the body of the cult Evetta light electric vehicle on a 1:1 scale – with perfect milling and the finest surface finishing. Find out how.

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Industry

The socket for the forest: We developed the prototypes for a type of powerbank for Stihl, which was put through its paces by forestry workers. A truly powerful project.

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Aerospace

"Jena, we have no problem": Jena-Optronik commissioned MODELLTECHNIK to produce a 1:1 model of the Gateway Docking Port, which is needed for sensor tests in space applications.

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Design

Timeless and dignified: Working with Samosa and our expertise in 3D printing, MODELLTECHNIK creates beautiful templates and design samples for individually designed funeral urns.

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Contact us

Whether you’ve got technical, commercial or specialist questions – we’re here to help.

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„I wanted to thank you again for the quick “just-in-time” production of our two models. [...] The pieces look impressive and will certainly serve their purpose!“
Hr. David LentzenProduct Engineer, Kautex Textron GmbH & Co. KG