PROTOTYPE CONSTRUCTION

PRECISION IN RECORD TIME

In our prototype construction, we cover the entire spectrum of additive printing processes. Combined with vacuum casting and PA casting, we can provide our customers with highly durable prototypes quickly and precisely.



Maximum data protection

Your data is in safe hands with us

35 years of experience

Resilient prototypes for your projects

Efficiency

Combination of versatility and material diversity

For every industry

From automotive to dentistry

Well advised

Reach your goal quickly with our experts

Maximum data protection

Your data is in safe hands with us

35 years of experience

Resilient prototypes for your projects

Efficiency

Combination of versatility and material diversity

For every industry

From automotive to dentistry

Well advised

Reach your goal quickly with our experts

Our prototype construction services

A BIG PLUS IN PROTOTYPING: ADDITIVE MANUFACTURING

Prototype construction with various 3D printing processes offers an efficient and flexible method for producing prototypes. It enables designs to be validated more quickly, specific requirements to be adjusted and functionality to be tested.

SELECTIVE LASER SINTERING (SLS)

The piece de resistance of 3D printing.

Selective laser sintering is a generative layered manufacturing process that offers you the opportunity to produce immediately usable and functional plastic prototypes. Resource-saving and highly efficient, this process delivers prototypes in record time.

SLS parts being unpacked from the build chamber.

METAL LASER SINTERING (MLS)

Your ideas in delicate metal structures.

Metal laser sintering is a specialized rapid prototyping process used to manufacture metal parts. This process impresses with its flexibility, allowing it to produce even the most complex geometries in a highly resource-efficient manner. Due to their high resilience, metal laser sintered parts are well-suited for use as functional prototypes.

Delicate stainless steel and copper structures.

FUSED DEPOSITION MODELING (FDM)

Printed, robust and strong standard materials.

Fused deposition modelling enables high precision with complex geometries and fine details. The process is suitable for materials with low melting points and low thermal conductivity. It is cost effective and enables rapid iteration and adjustment of prototypes.

Section of a headrest produced with the FDM process.

STEREOLITHOGRAPHY (SLA, DLP)

High precision for manufacturing complex components.

Stereolithography is a high-precision 3D printing process based on photopolymerisation. It is often used to produce detailed prototypes, functional components and high-quality end products. SLA printing enables extraordinarily accurate details and smooth finishes. Perfect for reproducing prints with hollow spaces or complex geometries.

Finished SLA component with support structure.

VACUUM CASTING (PU)

Duplication at its best.

Vacuum casting is a duplication process that enables high-quality polyurethane (PU) parts to be produced with excellent precision in minimal time. We offer a wide range of polyurethanes so that we can cater for any customer requirements.

Reflector lenses produced with vacuum casting.

POLYAMIDE CASTING (PA)

High-performance components with impressive properties.

Polyamide casting is an innovative manufacturing process that can be performed with a wide variety of polyamide materials that exhibit special properties such as strength, flexibility, heat resistance, and chemical resistance. The cast polyamide parts exhibit a smooth surface and high detail accuracy. Finishing work such as polishing or painting is generally not required.

Fan wheel produced with polyamide casting.

Our case studies

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Automotive

A body with class: We produced the master model for the body of the cult Evetta light electric vehicle on a 1:1 scale – with perfect milling and the finest surface finishing. Find out how.

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Industry

The socket for the forest: We developed the prototypes for a type of powerbank for Stihl, which was put through its paces by forestry workers. A truly powerful project.

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Aerospace

"Jena, we have no problem": Jena-Optronik commissioned MODELLTECHNIK to produce a 1:1 model of the Gateway Docking Port, which is needed for sensor tests in space applications.

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Design

Timeless and dignified: Working with Samosa and our expertise in 3D printing, MODELLTECHNIK creates beautiful templates and design samples for individually designed funeral urns.

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Con­tact us

Whether you’ve got technical, commercial or specialist questions – we’re here to help.

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„Spot-on delivery under extreme time pressure [...] It couldn't be more perfect“
Herr Sven Oldach Senior Design Manager Technical Design | Industrial Design